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GMP BRIDGE
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Case Study 2. FDA Mock Audit

Pre-Approval (PAI) FDA Mock Audits in CAR-T and Viral Vector Manufacturing Sites

 

Client Profile


  • Country: Germany
     
  • Type of Company: Global biotech company specializing in cell and gene therapies
     
  • Products: Autologous CAR-T therapies and viral vectors for clinical and commercial use
     

Challenge


The client, a major biotech company, required independent FDA-style Mock Audits to assess the readiness of two manufacturing sites producing CAR-T therapies and viral vectors. Specific challenges included:


  • No recent exposure to FDA inspections at site level
     
  • Uncertainty regarding FDA expectations for advanced therapies (ATMPs)
     
  • Leadership and teams unfamiliar with FDA inspection dynamics and questioning techniques
     
  • Need for unbiased evaluation of compliance and inspection readiness across aseptic operations, Quality Systems, and sterility assurance
     

Solution Delivered


GMP Bridge conducted FDA-style Mock Audits at both sites, including:


  • Pre-audit planning, document request list, and inspection agenda tailored to FDA’s system-based approach
     
  • Onsite execution of multi-day Mock Audits simulating FDA Pre-Approval Inspections (PAI)
     
  • Application of Socratic questioning to assess both systems and personnel behavior under inspection conditions
     
  • Detailed inspection of Quality Systems, aseptic operations, sterility assurance programs, Environmental Monitoring, supplier qualification, and Quality Oversight
     
  • Identification of gaps in FDA readiness, inspection management, and site governance
     
  • Post-audit debriefs, including feedback on inspection behavior, leadership engagement, and risk communication
     
  • Delivery of a detailed audit report prioritizing critical gaps and areas requiring immediate remediation
     

Impact & Results


  • Senior leadership and site teams gained firsthand experience in FDA inspection expectations and pressure scenarios
     
  • Key compliance risks identified ahead of actual FDA inspections
     
  • Strengthened Quality Oversight and inspection readiness across both sites
     
  • Actionable roadmap provided to close identified gaps before FDA arrival
     
  • Improved confidence and alignment across Quality and Manufacturing teams
     

Want the Full Case Study?


Contact us to receive the detailed project report, including FDA Mock Audit structure, findings categories, and readiness improvement strategies.

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